Mechanical Engineer

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For more than 30 years, BNS Power has been a trusted provider of electrical power distribution equipment for the U.S. Navy, U.S. Coast Guard, and commercial marine industries. We specialize in the engineering, manufacturing, testing, and lifecycle support of mission-critical switchboards, switchgear, motor controllers, load centers, control panels, and integrated power distribution systems that operate in some of the world's most demanding environments.

Our reputation is built on engineering excellence, innovation, quality, and long-standing customer relationships. As part of the BNS family of companies, BNS Power offers engineers the opportunity to work on highly specialized projects that directly support national defense and critical maritime infrastructure.

Location: Hybrid (Remote/On-Site as business needs require)

Job Type: Full-Time, Exempt

Reports To: Engineering Manager

BNS offers a competitive and relevant benefits package that keeps our employees in mind. Our benefits package includes medical, dental, and vision coverage, 401(k), and paid time off (PTO).

POSITION SUMMARY

BNS Power is seeking an experienced Mechanical Engineer to join our Engineering team. This position is responsible for applying mechanical engineering principles to the design, analysis, manufacturing support, testing, and continuous improvement of electrical power distribution equipment for naval and marine applications.

The Mechanical Engineer works throughout the complete product lifecycle - from concept development and engineering analysis through manufacturing, factory acceptance testing, installation support, and long-term product sustainment. This role partners closely with Electrical Engineering, Manufacturing, Quality, Supply Chain, Program Management, and our customers to deliver reliable, high-quality products that meet stringent military and commercial standards.

This is an excellent opportunity for an engineer who enjoys solving complex engineering challenges, supporting manufacturing operations, and contributing to products that serve the United States military.

ESSENTIAL RESPONSIBILITIES

Mechanical Engineering

Apply sound mechanical engineering principles to develop reliable, manufacturable, and maintainable electrical power distribution equipment

Perform engineering calculations including structural analysis, stress analysis, load calculations, center of gravity calculations, and material selection

Evaluate mechanical systems for performance, durability, serviceability, and lifecycle reliability

Develop engineering specifications, calculations, reports, and technical documentation

Create and maintain engineering drawings and models using AutoCAD and/or SolidWorks

Product Development & Lifecycle Support

Support new product development and improvements to existing products

Evaluate product performance throughout its lifecycle and recommend engineering improvements

Develop engineering change requests (ECRs) and engineering change orders (ECOs)

Identify component obsolescence risks and develop replacement solutions that maintain product integrity and customer requirements

Research new materials, manufacturing methods, and technologies that improve product performance and reliability

Manufacturing Support

Provide day-to-day engineering support to manufacturing operations

Resolve production issues through engineering analysis and collaboration with manufacturing personnel

Review fabrication methods, assembly processes, and product documentation to improve quality and efficiency

Support supplier evaluations and assist with technical resolution of manufacturing issues

Testing & Product Validation

Support factory acceptance testing (FAT), qualification testing, and product validation activities

Participate in military shock, vibration, and environmental testing

Evaluate test data and recommend design improvements when necessary

Conduct failure investigations and root cause analyses to improve product reliability

Standards & Compliance

Ensure products comply with applicable customer specifications and industry standards, including:

MIL-DTL-901E (High Impact Shock)

MIL-STD-167 (Mechanical Vibration)

ASME Standards

UL Standards

NEMA Standards

IEC Standards

Navy and Coast Guard design requirements

ISO 9001 Quality Management System requirements

Cross-Functional Collaboration

Collaborate with Electrical Engineers, Manufacturing, Quality, Supply Chain, and Program Management throughout project execution

Participate in design reviews and provide technical recommendations

Support proposal development by providing engineering input and technical estimates

Provide technical support to customers, suppliers, and internal stakeholders

Customer & Field Support

Participate in customer design reviews and engineering meetings

Provide engineering support during equipment installation, commissioning, troubleshooting, and field service activities

Travel to customer locations, shipyards, manufacturing facilities, and testing sites as required

REQUIRED QUALIFICATIONS

Bachelor's degree in Mechanical Engineering from an accredited university

Minimum of five (5) years of mechanical engineering experience supporting industrial electrical equipment, power distribution equipment, marine systems, or defense-related products

Knowledge of low-, medium-, and high-voltage electrical power distribution equipment, control centers, and motor controllers

Experience supporting products throughout the engineering lifecycle, including design, manufacturing, testing, and field support

Experience performing structural, mechanical, and stress analyses

Working knowledge of manufacturing processes including sheet metal fabrication, machining, welding, and mechanical assembly

Proficiency with AutoCAD and/or SolidWorks

Strong analytical, troubleshooting, and problem-solving skills

Excellent written and verbal communication skills

Ability to manage multiple engineering projects simultaneously

PREFERRED QUALIFICATIONS

Experience supporting U.S. Navy, U.S. Coast Guard, Department of Defense, or commercial marine programs

Familiarity with naval shipboard equipment design requirements

Professional Engineer (PE) license preferred

Experience with Microsoft Project, Microsoft Planner, or ERP systems

Working knowledge of ISO 9001 quality systems

WORKING CONDITIONS

Hybrid work environment

Monday through Friday, standard business hours

Approximately 25% travel to BNS office locations, customer sites, shipyards, vendors, manufacturing facilities, and testing locations

Occasional extended hours may be required to support project schedules or testing activities

PHYSICAL REQUIREMENTS

Ability to sit and work at a computer for extended periods

Ability to occasionally lift up to 25 pounds

Ability to work safely within manufacturing environments and aboard ships when required

Ability to travel by automobile and commercial airline

WHY JOIN BNS POWER?

At BNS Power, our engineers play a critical role in delivering the electrical power distribution systems that support the operational readiness of the U.S. Navy and U.S. Coast Guard. You'll work alongside experienced engineers and manufacturing professionals on technically challenging, mission-critical projects while contributing to innovative solutions that make a real-world impact.

As a member of our team, you'll have the opportunity to expand your technical expertise, collaborate across disciplines, and build a rewarding career supporting products that protect those who serve.

BNS is an Equal Opportunity Employer (EEO).

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